What’s the Difference Between a Construction Equipment Cylinder and a Standard Hydraulic Cylinder?

The construction industry is extremely demanding for your equipment, with constant use, exposure to harsh environments, and more. Because of this, your hydraulic cylinders must be up to the challenges that equipment in this industry faces. So, what is the difference between a construction equipment cylinder solution vs. a standard hydraulic cylinder? Our expert team outlines the differences here. 

Key Design Considerations for Construction Equipment Cylinders

Since hydraulic cylinders are used in a wide range of applications in the construction industry, they must offer the proper power, precision, and durability. Unfortunately, off-the-shelf options and standard hydraulic cylinders will often not offer the right properties for your application. That’s where custom solutions come in. 

Custom cylinders are designed with your specific needs in mind. This means that you can easily adapt the cylinders to fit your sizing needs, power requirements, and overall design specifications rather than trying to work around pre-designed cylinders. 

When designing a construction equipment cylinder that meets your needs, the construction details must also be considered. For example, are the bolt flanges easy to access? Is the cylinder designed for ease of maintenance and installation? Thinking carefully about these practical questions will give you a better understanding of your project and needs before creating your design. 

The biggest properties to consider when designing custom hydraulic cylinders for your construction equipment are: 

  • External or induced forces that could cause a spike in pressure. For example, when you move dirt with a bucket, it pushes back against the cylinders and creates pressure. This is different from what you would see in a one-man lift. 
  • Environmental factors like corrosion. Your cylinders should be resistant to the elements to minimize damage. 

By considering these key factors, you can greatly prolong the lifespan and durability of a custom construction equipment cylinder. 

Hydraulic cylinders are used in: 

  • Excavators: Controlling boom, bucket, and cab rotation, as well as precision digging and material handling
  • Cranes: Lift and swing movement control
  • Backhoes: Powering the front loader and backhoe arm
  • Bulldozers: Maintaining precise control over the angle and depth of the blade 
  • Dump trucks: Tilting the dump bed for unloading 
  • Skid steer loaders: To operate attachments for digging, lifting, and material handling 

How Custom Hydraulic Cylinders Can Benefit Your Construction Application

Unlike standard cylinder solutions, custom hydraulic cylinder solutions are made for your exact application. This means they will always fit perfectly and meet your power requirements. 

Here are some of the key design factors involved:

  • Cylinder Type
  • Cylinder Bore
  • Rod Diameter
  • Stroke Length
  • Operating Pressure
  • Build Type
  • Mounting Type
  • Porting Type  
  • Smart Cylinder Options

If you’re ready to start working with an experienced custom hydraulic cylinder producer, we’re here to help. 

When You Need Custom Construction Equipment Cylinder Solutions, Trust Aurelius

At Aurelius Manufacturing, we have specialized in custom-welded hydraulic cylinders since 1926. As a trusted partner in industrial hydraulic cylinder solutions, we have worked with industries ranging from defense and mining to agriculture and snow moving. Our expert team is ready and able to create meaningful solutions to a wide array of needs in the hydraulic cylinder sphere. 

To learn more about how Aurelius can help you with your project, you can fill out our contact form here. To learn more about custom welded hydraulic cylinders from the experts, you can check out our blog here.

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